產(chǎn)品介紹
安美金屬表面硅烷處理工藝
AMER Metal Surface Silane Treatment Process
金屬表面處理
為什么要選擇硅烷處理？
Why Choose Silane Treatment for Metal Surface Processing?
隨著環(huán)保要求越來越嚴，傳統(tǒng)的涂裝行業(yè)表面預(yù)處理——磷化、陶化工藝正在逐漸被淘汰。磷化處理含有磷、鋅、鎳、錳等有害重金屬，處理溫度較高，廢水、廢渣處理較復(fù)雜；陶化處理含鋯等重金屬，廢水處理操作繁瑣，且處理過程中需額外使用純水，增加企業(yè)負擔(dān)。
With increasingly strict environmental protection requirements, traditional surface pretreatment methods in the coating industry—phosphating and phosphating conversion coating—are gradually being phased out. Phosphating contains harmful heavy metals such as phosphorus, zinc, nickel, and manganese,and involves high processing temperatures with complex wastewater and residue treatment; phosphating conversion coating contains heavy metals like zirconium, with complicated wastewater treatment operations, and requires additional use of pure water during processing, increasing the burden on enterprises.
硅烷處理優(yōu)勢
Advantages of Silane Treatment
1
操作簡單
Simple operation
減少2-4道工序
Reduces 2-4 process steps
3
節(jié)能環(huán)保
Energy saving and?
environmentally?friendly
無磷、無重金屬、無亞硝酸鹽
Phosphorus-free,heavy metal-free, nitrite-free
廢水處理接近0成本
wastewater treatment cost close to zero
2
能耗降低
Reduced energy consumption
無需加溫
No heating required
能耗比磷化低20%-30%
energy consumption 20%-30%?lower than phosphating
4
單位面積處理成本低
Low treatment cost per unit area
處理面積多
Larger treatment area
比磷化、陶化處理面積多2-5倍
2-5 times more than phosphating?and ceramic coating treatment area
安美硅烷處理劑系列產(chǎn)品推薦
Amer Silane Treatment Agent Series Product Recommendations
安美硅烷處理劑-保立美7884
Amer Silane Treatment?Agent
?POLYMER 7884
廣泛適用于鋼鐵、鋅合金、鋁材和鋁合金合金材質(zhì)工件的涂裝前處理。
Widely applicable for pretreatment?before coating of steel, zinc alloy, aluminum materials, and aluminum alloy workpieces.
安美免水洗硅烷-保立美7801
Amer Waterless Silane POLYMER 7801
適用于噴淋、浸泡鋼鐵件、冷軋板、熱軋板，鍍鋅板、不銹鋼、鋁合金、鋁件涂裝前預(yù)處理。
Suitable for spray and soaking pretreatment of steel parts, cold-rolled sheets, hot-rolled sheets,?galvanized sheets, stainless steel, aluminum alloy, and aluminum parts before coating.
安美噴淋脫脂劑-保立美7818A
Amer spray degreasing agent POLYMER 7818A
適用于鋼鐵、鋁材和鋁合金合金材質(zhì)工件的油污清洗。
Suitable for oil cleaning of steel, aluminum, and aluminum alloy workpieces.
安美無磷脫脂劑-保立美7818B
Amer spray degreasing agent POLYMER 7818B
適用于鋼鐵、鋅合金、鋁材和鋁合金合金材質(zhì)工件的油污清洗。
Suitable for oil cleaning of steel, zinc alloy, aluminum, and aluminum alloy workpieces.
安美客戶案例——磷化線轉(zhuǎn)硅烷線
Amer?Customer Case——
Phosphating Line Converted to Silane Line
佛山某電器企業(yè)，專業(yè)生產(chǎn)烤箱、冰箱、洗衣機、油煙機、電飯煲、微波爐、烤爐等電子電器產(chǎn)品，同時給其它品牌電器做加工，其生產(chǎn)線是標準的流水線噴淋式作業(yè)涂裝。
A certain electrical appliance company in Foshan specializes in manufacturing electronic appliances such as ovens, refrigerators, washing machines, range hoods, rice cookers, microwave ovens, and grills, while also processing appliances for other brands. Its production line is a standard assembly line with spray coating operations.
2020年以前使用的是磷化產(chǎn)品，產(chǎn)品不僅不環(huán)保而且不穩(wěn)定。2021年1月正式上線安美免水洗硅烷產(chǎn)品，常溫操作，無磷環(huán)保，廢水易處理。目前已經(jīng)正常使用1年多時間，降低近一半的生產(chǎn)成本。
Before 2020, phosphating products were used, which were not only environmentally unfriendly but also unstable. In January 2021, Amer's waterless silane product was officially launched, operating at room temperature, phosphorus-free and environmentally friendly, with easy wastewater treatment. It has now been in normal use for more than one year, reducing production costs by nearly half.
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